The Glossary offered below provides a useful overview of common terms used throughout DipTech Systems® web-site and generally in the Dip Molding and Dip Molding industries.
There are currently 147 terms in this directory
Compounding material used in small amounts with vulcanizing agent to increase the speed of vulcanization and enhance physical properties of the vulcanizate.
Acceptable Quality Level (AQL)
Criteria agreed between vendor and purchaser, regarding the proportion of permissible defective items within a consignment without causing rejection.
Compounding material used in small proportion to increase the effectiveness of an accelerator.
The layer of latex compound applied to the back of tufted carpet to secure the tufts to the backing fabric. Generally this coating is based on CSBR latex with large amount of added filler.
Term for the coagulant dipping process where the former is first dipped into the coagulant, then into the latex compound.
Material that prevents latex gelling. Ammonium hydroxide and other basic substances are anti-gelling agents of latex.
Material used to reduce the surface tack of latex products; usually, but not necessarily powders.
Chemical added to a liquid mix to prevent formation of foam, or added to the foam itself to break the foam already formed. Long chain saturated alcohols containing 6 to 18 carbon atoms and emulsions of certain silicone polymers are principal antifoams used.
Term to denote latex prepared by dispersing a preformed polymer in an aqueous medium to distinguish from synthetic latex made by emulsion polymerization.
Type of grinding machine used for the preparation of aqueous dispersions. The grinding action is provided by an impeller stirring the gravel grinding medium. Attritors are faster in their grinding action than standard ball mills.
Grinding machine most widely used by the latex industry for preparation of dispersions, consisting of a rotating container, part filled with pebbles or stones. Friction between the pebbles produce the grinding action.
Colloidal clay, naturally occurring hydrated aluminum silicate. Bentonite is used to thicken latex, and as compounding material for natural rubber.
Generic name for chemicals that eliminate or reduce microbial activity; those that kill fungi are called fungicides, those that kill bacteria are bactericides. Materials that merely prevent microbial multiplication are known as fungistats or bacteristats.
Precipitated barium sulphate used in NR latex to obtain filled compounds, from which smooth strong film deposits are obtained.
Thin layer of a compounding ingredient formed on the surface of rubber article (or a compound) when the ingredient is present at a concentration in excess of its solubility in rubber at the prevailing temperature.
Agitated movement of suspended colloidal particles, when a colloidal dispersion is examined using a light microscope at high magnification. This motion is caused by collision with the molecules of the continuous phase; the rate and extent of Brownian movement increases at higher temperatures.
Latex produced by dissolving butyl rubber in a solvent and by emulsification of the solvent to get the latex.
Carbon Dioxide Number
The number of grams of KOH equivalent to the carbonate and bicarbonate ions in latex.
One hundredth of a poise, which is a value for viscosity. The viscosity of water at 20°C (68°F) is approximately one centipoise.
Machine for separating by centrifugal force the heavier components from the lighter components of a liquid solution, dispersion, or emulsion.
Kaolinite, a mineral hydrated aluminum silicate (Al2O32SiO22H2O), a white, mildly reinforcing rubber compounding ingredient.
Name given to the method of determining the cure of prevulcanized latex, mixing a portion of chloroform and accessing manually the physical nature of the coagulum produced.
Substance used for causing coagulation. Salts, polyvalent cations such as calcium, acids (including volatile acids like acetic and formic), dehydrating solvents and combinations of these are commonly used as coagulants of latex, for preparing latex dipped goods.
Process of dipping former into a coagulant. Mainly two processes are used, “Anode” and “Teague”. In the “Anode” process, the former is first dipped into the coagulant, then into the latex compound. In the “Teague” process, the former is dipped first into the latex compound, then into the coagulant. The process may be repeated in either case to build up the desired film thickness. The film is cured on the former after dipping.
An irreversible agglomeration of the dispersed particles of a colloid solution. In rubber latex, clotting together of the dispersed rubber globules to form coherent jelly-like mass.
Term to describe the weight of dry solid material retained when NRL is sieved under standard conditions.
State of matter in which size of the particles is greater than normal molecular dimensions but too small to be seen without the aid of a microscope.
Term used in both latex and dry rubber technologies to denote the mixture (of rubber and additives) from which a rubber product is made.
Latex, the rubber content of which has been greatly increased by evaporation, creaming, filtration, or centrifuging. It usually contains a small percentage of added preservative or stabilizer such as ammonia, or a protective colloid, to prevent coagulation.
Process of impregnation of tire cords passing them through rubber latex, and then drying side by side to make a sheet, or by passing them through a solvent solution of rubber and then removing the solvent.
Ions of opposite electrical charge to the absorbed ions in the aqueous phase of latex or dispersion, associated with the latex particle.
Creamed Latex - Cream latex
Latex concentrate produced by creaming process. Creamed latex is normally supplied at a higher TSC value than centrifuged latex e.g. at 66%
Reversible process consisting of gathering by gravitational force, rubber particles surround by serum, near the bottom or near the top of latex.
Process of bridging individual rubber molecules through the formation of covalent chemical bonds between the rubber molecules.
Lump of rubber (coagulated field latex) remaining in the tapping cup after emptying out the latex.
Loss of physical strength or other properties suffered by polymers under various influences, e.g. by oxidation, heat, ozone etc.
DipTech Systems line of automatic dipping machines. Used in both laboratory and small part production, these units are known for providing exact, repeatable dipping motion profiles.
Articles of manufactured rubber, usually thin walled, by dipping suitable former into compounded latex and allowing the rubber coating to dry, vulcanizing the coating, and removing the articles from the former.
Deposition of rubber on the article or former dipped directly into latex, pure gum or compounded, drying and vulcanzing the deposition after the former is withdrawn.
Any system consisting of one material subdivided into a continuum of another in which it is not soluble. Emulsions and Latices are specific types of dispersions.
- Suspension: Often, but not exclusively, applied to relatively coarse dispersions.
- Slurry: Exclusively used to describe coarse, or very coarse, suspensions of powders.
- SOL: Usually applied to very fine particle size dispersions of solid material.
Double Centrifuged Latex
Natural latex centrifuged twice to yield a concentrate with approximately half the amount of NRS found in ordinary centrifuged concentrate.kkkkkkkkj
- Rubber obtained from field latex by acid coagulation, washing, sheeting or crumbling, and drying.
- Rubber made from field latex coagulum such cup lump, tree lace, etc.
Removal of dipped products from formers, usually after application of powder lubricant, by mechanical means (e.g. rotating brushes) without the aid of water.
- Time of immersion of a dipping former in latex
- Time that a dipping former is stationary in latex.
Property that helps a substance to return to the original size and shape, on release of the stress that caused its deformation by stretching, compression, or torsion.
Substance added to an emulsion to increase its stability and reduce the risk of separation of the two components. Soaps are widely used as emulsifying agents in the preparation of latex compounds for production of dipped goods.
The process of making synthetic polymers by free radical polymerization of an emulsion of a monomer or mixture of monomers.
Catalytic organic substance of animal or vegetable origin, not composed of living cells but capable of causing fermentation or other chemical changes in organic matter. Rubber latex is stated to contain a coagulating enzyme. When the latex is allowed to stand, this enzyme or bacteria, or both, causes the formation of acid substances that bring about coagulation.
Concentrated natural rubber latex produced by evaporating some of the water from the field latex. This latex is normally supplied at high TSC (up to 72%).
Term commonly used to describe the small lens-like blemishes sometimes found in dipped goods. Such blemishes often arise from silicone based emulsions used as anti-foam or anti-webbing agents.
Formation of loosely coherent partially agglomerated rubber distributed in the liquid phase of latex.
Higher Fatty Acids
Fatty acids with 10 or more carbon atoms present in natural latex. The higher fatty acids (HFA) number is defined, similarly to the VFA number, as the equivalent quantity of potassium hydroxide.
Machine for preparing emulsions, or for improving the homogeneity (and reducing the viscosity) of latex.
Process of dipping a latex product through layers of colored rubber solutions floating on a bath of water to impart an irregular, variegated pattern of colors on the surface.
Method of heat-sensitizing latex using ammonium salt together with zinc oxide or zinc carbonate. Originally patented by the Kaysam company in 1933.
- Latex entrained or gelled on a former during a dipping process.
- Latex deposited on the interior surfaces of a plaster-of-paris mold in a latex casting operation.
Planetary Ball Mill
Ball mill that both spins on its own axis and, simultaneously, rotates about another axis, giving faster grinding action than a conventional mill.
The method of heat sensitizing natural latex, using certain polypropylene glycols, developed in the 1950s by E.G. Cockbain at MRPRA.
Macromolecular material formed by the chemical combination of monomers having either the same or different chemical composition.
Chemical reaction in which the molecules of a monomer are linked together to form large molecules, whose molecular mass is a multiple of the original substances.
Synthetic rubber or resin prepared by the condensation of an organic isocyanate and a polyester or polyether. It has high abrasion resistance, high tear resistance and low hysteresis.
Form of NRL in which the particles possess a positive electrical charge. (In normal NRL the particles have a negative charge.)
Coagulation or destabilization of field latex through bacterial action. Some of the bacteria feed on carbohydrates of the latex and convert them into volatile fatty acids such as formic acid and acetic acid, while some others feed on the proteins of latex and decompose them. The resultant thickening of latex is known as pre-coagulation, premature coagulation, auto coagulation and spontaneous coagulation.
Chemical or bactericidal activity which destroys or deactivates micro-organisms and enhances the colloidal stability of latex. Ammonia is the most popular preservative. Certain other chemicals used along with lower concentration of ammonia are called secondary preservatives.
Process of vulcanizing latex prior to making a product. The prevulcanization may be either partial or complete, with respect to the ultimate level of cure required for the product.
PRM Test; Prem Test
Method of assessing the state of cure of a prevulcanized latex by measuring the relaxed modulus of a ring prepared from a dipped tube of the latex.
Redispersed Latex (latices)
Latices made by dispersion of a performed polymer. Such latices include those of butyl rubber, EPDM, Hypalon, reclaimed rubber etc.
Rubber Latex, Evaporated
Latex, the rubber concentration of which has been increased by evaporation of some part of the water.
Rubber Latex, Prevulcanized
Rubber latex in which the rubber particles have been sufficiently vulcanized to produce films and useful articles by drying.
Serum obtained during latex centrifuging, containing 10 to 15 percent of rubber content. The rubber content is recovered by spontaneous coagulation or acid coagulation.
Rubber obtained by coagulation of skim latex, this rubber has a very high protein content.
Substances that get settled at the bottom of the latex tank comprising the magnesium ammonium phosphate, sand, dirt and other heavier matter in the latex. A sludge trap is provided at the outlet of the latex tank to rid the latex outflow of the sludge.
A term, often used in academic publications, to denote a colloidal dispersion, usually of very fine particle size.
Solvent Roughening, Solvent Wrinkling
Terms used to describe the process of producing a rough, irregular pattern of wrinkles on the outside of a latex dipped product by immersing the wet gel in a solvent.
A (rarely used) method of stripping in which the dipped product is swollen in a solvent to facilitate removal from the former.
Coagulation of field latex stored without the addition of preservatives. This coagulation is presumed to be due to the development of acidity from the activity of bacteria.
- Resistance of colloidal dispersion to destabilization.
- Resistance of polymer to degradation.
A substance which, when added to latex, increases or modifies its colloidal stability. Such substances are usually, but not necessarily, surfactants.
An antioxidant, i.e. a substance which stabilizes the polymer.
An antioxidant, i.e. a substance which stabilizes the polymer.
- Term used to describe the increase in viscosity shown by natural (dry) rubber during storage.
- Sometimes used to mean the similar increase in viscosity of rubber in natural latex (not the viscosity of the latex) that occurs in the first 2-3 months after concentration.
Ease with which latex concentrate can be sieved or filtered. Usually measured as the number of liters of latex that passes through a filter before it becomes clogged. This measure is used more in extruded thread technology than in other branches of latex processing.
Substance, usually added to the coagulant in a coagulant dipping process, to facilitate subsequent removal of the latex product from the former. Various powders are usually used as stripping aids.
Styrene Butadiene Rubber (SBR)
Most widely used synthetic rubber produced by the co-polymerization of styrene and butadiene. It rubber possesses good abrasion resistance and ageing characteristics.
Concentrated NRL produced (in effect) by one half concentrations, e.g. by partial creaming (or centrifugation) followed by full centrifugation. The resulting concentrate has approximately two thirds the amount of NRS found in normal concentrate. This latex can be an intermediate between normal latex concentrate and double centrifuged latex.
Chemical which acts as source of sulphur in the vulcanization reaction. Tetra methyl thiuraudisulphide is such a chemical.
Surface active agent substance preferentially adsorbed at an interface between two phases. In latex technology the interface is usually the rubber particle-serum interface but in foam technology, it may equally be the air-serum interface.
Term used to describe the positive interaction of two additives in a formulation. For example, the increased rates of vulcanization given by combinations of dithiocarbamates and thiazole accelerators.
Aqueous colloidal dispersion of any synthetic polymer (plastic or rubber) whether made directly by emulsion or polymerization or by emulsification of solution of a preformed polymer, or by any other means.
Compounding ingredient which enhances the surface tack of uncured rubber compounds. Tackifiers are exemplified by pine tar, and are classed under ‘softeners and processing aids.’
Breaking stress in tension of an elastomer expressed in Mpa, kg/cm2 or lb/in2. It is calculated on the original (unstressed) area of cross section of the test specimen.
Total Solids Content
Weight percentage of solid material (both suspended and dissolved) in latex, measured by evaporating known weight of latex to dryness at a temperature of 100°C - 105°C. Usually referred to by its abbreviation, TSC.
Strips of dried rubber formed on the tapping panel of the rubber tree after latex collection.
Type I allergy
Allergy caused by certain residual proteins in a latex product, characterized by the rapidity of its occurrence and manifested as contact urticaria and anaphylaxis.
Type IV allergy
Allergy caused by some of the latex additives such as accelerators and occasionally antioxidants. This allergy normally manifests itself in the form of allergic contact dermatitis.
Volatile Fatty Acid
The steam-volatile fatty acids present in natural latex consisting, essentially, of formic, acetic and propionic acids. These are measured by the volatile fatty acid (VFA) test.
Irreversible process during which a rubber compound becomes less plastic, more resistant to swelling by organic liquids and elastic properties are conferred, improved, or extended over a greater range of temperature through change in its chemical structure.
Any material that can produce in rubber the change in physical properties known as vulcanization, such as sulphur, polysulfides, organic polynitro derivatives and peroxides.
Formation of liquid film of webs between adjacent formers or between parts of the same former.
Substance that reduces the surface tension of a liquid, thereby causing the liquid to spread more readily on a solid surface.
A test measuring the increase in viscosity of a latex after addition of a zinc tetra-amine acetate solution.
The electrical potential difference between the surface (strictly the slip plane) of a latex particle and the bulk of the aqueous phase. Theoretically this is a measure of the colloidal stability of a latex, i.e. the higher the zeta potential the higher the stability of the latex. However, this theory does not appear to apply to natural latex concentrate.
Zinc (oxide) Sensitivity
Response of a latex or latex compound to the addition of zinc oxide or other zinc containing chemicals. The more sensitive a latex is, the more unstable it becomes when zinc compound is added.
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